AbstractAbout AuthorsReferences
The data on the annual release of ash and slag waste as a result of the operation of thermal power plants (TPP) in Siberia and the Far East of the Russian Federation are presented. The main reasons for the insignificant use of ash in the construction industry (about 5-8% of the total waste output) and the problems hindering its use for the production of ceramic wall materials are considered. A brief description of the composition and properties of the raw materials used in this work for the manufacture of ceramic wall materials is given. The compositions of the developed fly ash-based charges and the method of manufacturing ceramic samples with a matrix structure are given. The results of the study of the structure of ceramic materials by optical microscopy are presented. It is established that during the firing process, a matrix (dispersion medium) is formed from the fusible shell of aggregated complexes, and granules from fly ash are transformed into cores (dispersed phase) of a ceramic matrix composite. It was revealed that the kernels have an oval shape due to the deformation of the granules during pressing. Clusters are formed in the nuclei, consisting of a large number of small crystalline grains connected by an amorphous substance and edged with thin chains of pores. It is shown that the developed pore space inside the cores is mainly represented by frost-proof and reserve pores, which ensures high frost resistance of ceramic samples based on fly ash.
E.V. ISTERIN, Engineer (This email address is being protected from spambots. You need JavaScript enabled to view it.),
A.Yu. STOLBOUSHKIN, Doctor of Sciences (Engineering) (This email address is being protected from spambots. You need JavaScript enabled to view it.)
A.Yu. STOLBOUSHKIN, Doctor of Sciences (Engineering) (This email address is being protected from spambots. You need JavaScript enabled to view it.)
Siberian State Industrial University (42, Kirova Street, Novokuznetsk, 654007, Russian Federation)
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12. Stolboushkin A.Yu., Berdov G.I., Vereshchagin V.I., Fomina O.A. Ceramic wall materials with matrix structure based on non-sintering stift technogenic and natural raw materials. Stroitel’nye Materialy [Construction Materials]. 2016. No. 8, pp. 19–23. (In Russian).
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15. Tas-ool L.H., Yanchat N.N., Choksum J.E. Aluminosilicate microspheres of ash traps of a thermal power plant in Kyzyl. Vestnik of Tuva State University. 2012. No 3, pp. 33–37. (In Russian).
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17. Zhidko E.A., Avdeeva T.V., Ermolenko M.S. Main directions and principles of waste-free and waste-free technologies. Informatsionnye tekhnologii v stroitel’nykh, sotsial’nykh i ekonomicheskikh sistemakh. 2021. No. 2 (24), pp. 29–33. (In Russian).
18. Rakhimov R.Z. Fuel and energy complex, ecology and mineral binders. Izvestiya of the Kazan State University of Architecture and Civil Engineering. 2022. No. 3, pp. 67–74. (In Russian).
19. Isterin E.V., Fomina O.A., Stolboushkin A.Yu. Technological scheme for obtaining ceramic samples of a matrix structure using fly ash from a thermal power plant. Theory and practice of improving the efficiency of building materials: Materials of the International Scientific and Technical Conference. Penza. 2023, pp. 83–88. (In Russian).
20. Patent RF 2593832. Sposob izgotovleniya stenovykh keramicheskikh izdelii [Method of making ceramic wall raisins]. Ivanov A.I., Stolboushkin A.Yu., Storozhenko G.I. Declared 08.06.2015. Published 10.08.2016. (In Russian).
21. Stolboushkin A.Yu., Ivanov A.I., Druzhinin S.V., Zorya V.N., Zlobin V.I. Features of the pore structure of wall ceramic materials based on carbon waste. Stroitel’nye Materialy [Construction Materials]. 2014. No. 4, pp. 46–51. (In Russian).
2. Ash is written into the law. November 2, 2017. URL: https://www.kommersant.ru/doc/3454696 (Date of access 12.08.2024). (In Russian).
3. Kemerovo region has become the region with the largest increase in industrial waste. August 22, 2022. URL: https://tass.ru/ekonomika/15527871 (Date of access 12.08.2024). (In Russian).
4. Cherepanov A.A., Kardash V.T. Integrated processing of ash and slag waste from CHP plants (results of laboratory and semi-industrial tests). Geologiya i poleznye iskopaemye Mirovogo okeana. 2009. No. 2, pp. 98–115. (In Russian).
5. Ovcharenko G.I., Fomichev Y.Yu., Franzen V.B., Viktorov A.V., Samsonov A.Yu., Streltsov I.A. Features of the technology of silicate brick from high-calcium ash CHPP. Polzunovsky Vestnik. 2011. No. 1, pp. 156–162. (In Russian).
6. Kotlyar V.D., Kozlov A.V., Zhivotkov O.I., Koz-lov G.A. Silicate Brick Based on Ash Microspheres and Lime. Stroitel’nye Materialy [Construction Materials]. 2018. No. 9, pp. 17–21. (In Russian). https://doi.org/10.31659/0585-430X-2018-763-9-17-21
7. Stolboushkin A.Yu., Isterin E.V. Research of ash-entrainment of the west siberian chpp as a potential raw material for ceramics production. Quality. Technolo-gies. Innovations: Materials of the VI International Scientific and Practical Conference. Novosibirsk. 2023, pp. 96–103. (In Russian).
8. Vatin N.I., Petrosov D.V., Kalachev A.I., Lakhtinen P. Use of ashes and ash-and-slad wastes in construction. Magazine of Civil Engineering. 2011. No. 4, pp. 16–21. (In Russian).
9. Tolegenov D.T., Yelubai M.A., Tolegenova D.J., Kulumbaev N.K., Tyulubaev R.A. The use of man-made waste from energy and metallurgy in building ceramics. Bulletin of Toraighyrov University. Energetics series. 2022. No. 2, pp. 310–321. (In Russian).
10. Ariskina R.A., Mikhailova E.V., Sukorina A.V., Salakhova A.M. Experience in the use of technogenic waste in the production of ceramic materials. Vestnik of the University of Technology. 2017. No. 15, pp. 37–41. (In Russian).
11. Samchenko S.V., Meshalkin V.P., Krivoborodov Yu.R. Increasing the efficiency of using ash and slag waste in the production of cements and concretes. Proceedings of the Congress with international participation and the conference of young scientists “Fundamental research and applied development of processes of processing and utilization of technogenic formations”. Ekaterinburg. 2019, pp. 607–611. (In Russian).
12. Stolboushkin A.Yu., Berdov G.I., Vereshchagin V.I., Fomina O.A. Ceramic wall materials with matrix structure based on non-sintering stift technogenic and natural raw materials. Stroitel’nye Materialy [Construction Materials]. 2016. No. 8, pp. 19–23. (In Russian).
13. Rakhimov R.Z., Magdeev U.H., Yarmakovsky V.N. Ecology, scientific achievements and innovations in the production of building materials based on and using man-made raw materials. Stroitel’nye Materialy [Construction Materials]. 2009. No. 12, pp. 8–11. (In Russian).
14. Gaishun E.S., Yavruyan H.S., Kotlyar V.D. Technology for the production of highly efficient ceramic stones based on coal dump processing products. Theory and practice of improving the efficiency of building materials: Materials of the International Scientific and Technical Conference. Penza. 2018, pp. 18–26. (In Russian).
15. Tas-ool L.H., Yanchat N.N., Choksum J.E. Aluminosilicate microspheres of ash traps of a thermal power plant in Kyzyl. Vestnik of Tuva State University. 2012. No 3, pp. 33–37. (In Russian).
16. Vlasov V.A., Skripnikova N.K., Semenovykh M.A., Volokitin O.G., Shekhovtsov V.V. Wall ceramic materials using technogenic iron-containing raw materials. Stroitel’nye Materialy [Construction Materials]. 2020. No. 8, pp. 33–37. (In Russian). https://doi.org/10.31659/0585-430X-2020-783-8-33-37
17. Zhidko E.A., Avdeeva T.V., Ermolenko M.S. Main directions and principles of waste-free and waste-free technologies. Informatsionnye tekhnologii v stroitel’nykh, sotsial’nykh i ekonomicheskikh sistemakh. 2021. No. 2 (24), pp. 29–33. (In Russian).
18. Rakhimov R.Z. Fuel and energy complex, ecology and mineral binders. Izvestiya of the Kazan State University of Architecture and Civil Engineering. 2022. No. 3, pp. 67–74. (In Russian).
19. Isterin E.V., Fomina O.A., Stolboushkin A.Yu. Technological scheme for obtaining ceramic samples of a matrix structure using fly ash from a thermal power plant. Theory and practice of improving the efficiency of building materials: Materials of the International Scientific and Technical Conference. Penza. 2023, pp. 83–88. (In Russian).
20. Patent RF 2593832. Sposob izgotovleniya stenovykh keramicheskikh izdelii [Method of making ceramic wall raisins]. Ivanov A.I., Stolboushkin A.Yu., Storozhenko G.I. Declared 08.06.2015. Published 10.08.2016. (In Russian).
21. Stolboushkin A.Yu., Ivanov A.I., Druzhinin S.V., Zorya V.N., Zlobin V.I. Features of the pore structure of wall ceramic materials based on carbon waste. Stroitel’nye Materialy [Construction Materials]. 2014. No. 4, pp. 46–51. (In Russian).
For citation: Isterin E.V., Stolboushkin A.Yu. Optical microscopy of ceramic materials based on fly ash from thermal power plants. Stroitel'nye Materialy [Construction Materials]. 2024. No. 9, pp. 16–21. (In Russian). https://doi.org/10.31659/0585-430X-2024-828-9-16-21