AbstractAbout AuthorsReferences
The features of heat treatment of monolithic concrete with superplasticizers based on polycarboxylates are investigated. When designing the compositions of pumped concrete mixtures for concrete pumping technology, the provisions of directed concrete structure formation and technological factors that have a significant impact on the formation of optimal structures of an artificial conglomerate were taken into account. In the work, cements of various compositions and an active mineral additive, which is a waste of industrial production, were used. Polycarboxylate-based superplasticizers were used as water-reducing additives to ensure high connectivity and pumpability of mixtures. Modeling of concrete hardening acceleration processes was carried out in a laboratory steaming chamber according to the regimes that ensure that concrete achieves the required stripping strength in an economically reasonable time. It was revealed that the negative effect of high temperature, expressed in a decrease in the strength of concrete, is manifested to a greater extent for compositions with a high consumption of superplasticizer. It is established that in order to intensify the hardening of monolithic concrete with polycarboxylate-based superplasticizers, it is necessary to optimize its composition and heat treatment parameters. The duration of preliminary curing of concrete before heating should be consistent with the nature of the processes of structure formation of cement stone. To eliminate the negative effect of high temperature on the strength of concrete, the moment of the beginning of the thermal effect should coincide with the end of the induction (preparatory) period in the cement paste. Under the production conditions of monolithic concreting, the following heat treatment parameters are recommended: the duration of preliminary curing is not less than five hours, the temperature rise rate is not more than 10°C/h, the temperature of isothermal heating is not more than 50°C. The evaluation of the quality of heat treatment of monolithic concrete should be carried out according to the coefficient of heat treatment efficiency.
L.I. KASTORNYKH, Candidate of Sciences (Engineering) (This email address is being protected from spambots. You need JavaScript enabled to view it.),
A.V. KAKLYUGIN, Candidate of Sciences (Engineering) (This email address is being protected from spambots. You need JavaScript enabled to view it.),
M.A. GIKALO, Master’s student (This email address is being protected from spambots. You need JavaScript enabled to view it.)
A.V. KAKLYUGIN, Candidate of Sciences (Engineering) (This email address is being protected from spambots. You need JavaScript enabled to view it.),
M.A. GIKALO, Master’s student (This email address is being protected from spambots. You need JavaScript enabled to view it.)
Don State Technical University (162, Sotsialisticheskaya Street, Rostov-on-Don, 344022, Russian Federation)
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11. Kong F.R., Pan L.S., Wang C.M., Zhang D.L., Xu N. Effects of polycarboxylate superplasticizers with different molecular structure on the hydration behavior of cement paste. Construction and Building Materials. 2016. Vol. 105, рp. 545–553. https://doi.org/10.1016/j.conbuildmat.2015.12.178
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13. Несветаев Г.В., Корянова Ю.И., Сухин Д.П. Некоторые вопросы технологии бетонирования массивных фундаментных плит с применением самоуплотняющихся бетонных смесей // Инженерный вестник Дона. 2022. № 8. https://ivdon.ru/ru/magazine/archive/n8y2022/7870
13. Nesvetaev G.V., Koryanova Yu.I., Sukhin D.P. Some issues of concreting technology of massive foundation slabs using self-compacting concrete mixtures. Inzhenerniy vestnik Dona. 2022. No. 8. (In Russian). https://ivdon.ru/ru/magazine/archive/n8y2022/7870
14. Пикус Г.А., Мозгалёв К.М. Контроль параметров бетона, выдерживаемого в зимних условиях // Вестник Южно-Уральского государственного университета. Сер. Архитектура и строительство. 2015. № 1. Т. 15. С. 6–9.
14. Pikus G.A., Mozgalyov K.M. Control of the parameters of concrete maintained in winter conditions. Vestnik Bulletin of the South Ural State University. Series «Architecture and construction». 2015. No. 1. Vol. 15, pp. 6–9. (In Russian).
15. Мухаметгалеев Т.Х., Бикбулатов Р.И., Пирогова А.М. Автоматизация расчета параметров греющего провода при зимнем бетонировании // Инженерный вестник Дона. 2022. № 12. https://ivdon.ru/ru/magazine/archive/n12y2022/8041
15. Mukhametgaleev T.X., Bikbulatov R.I., Pirogova A.M. Automation of calculation of heating wire parameters during winter concreting. Inenernyj vestnik Dona. 2022. No. 12. (In Russian). https://ivdon.ru/ru/magazine/archive/n12y2022/8041
16. Руководство по прогреву бетона в монолитных конструкциях / Под ред. Б.А. Крылова, С.А. Амбарцумяна, А.И. Звездова. М.: НИИЖБ, 2005. 276 с.
16. Rukovodstvo po progrevu betona v monolitnykh konstruktsiyakh [Guidelines for heating concrete in monolithic structures] / edited by Krylov B.A., Ambarczu-myan S.A., Zvezdov A.I. Moscow: NIIZhB, 2005. 276 p.
1. Bazhenov Yu.M., Cherny`shov E.M., Korotkikh D.N. Construction of structures of modern concrete: defining principles and technological platforms. Stroitel’nye Materialy [Construction Materials]. 2014. No. 3, pp. 6–14. (In Russian).
2. Kastornykh L.I., Trischenko I.V., Kakljugin A.V., Shershen D.R. Heat curing efficiency estimation of concrete with superplastificators on polycarboxylates basis. Materials Science Forum, Materials and Technologies in Construction and Architecture II. 2019. Vol. 974, pp. 231–236. DOI: https://doi.org/10.4028/www.scientific.net/MSF.974.231
3. Smirnova O.M. Low-heat steaming treatment of concrete with polycarboxylate superplasticizers. Magazine of Civil Engineering. 2021. № 2 (102). 10213. DOI: 10.34910/MCE.102.13
4. Османов С.Г., Манойленко А.Ю., Литовка В.В. Выбор вариантов механизации бетонных работ в монолитно-каркасном строительстве // Инженерный вестник Дона. 2019. № 1. https://ivdon.ru/ru/magazine/archive/n1y2019/5507
4. Osmanov S.G., Manojlenko A.Yu., Litovka V.V. Selection of options for mechanization of concrete works in monolithic frame construction. Inzhenerniy vestnik Dona. 2019. No. 1. (In Russian). https://ivdon.ru/ru/magazine/archive/n1y2019/5507
5. Касторных Л.И., Каклюгин А.В., Гикало М.А., Трищенко И.В. Особенности состава бетонных смесей для бетононасосной технологии // Строительные материалы. 2020. № 3. С. 4–11. DOI: https://doi.org/10.31659/0585-430X-2020-779-3-4-11
5. Kastornykh L.I., Kaklyugin A.V., Gikalo M.A., Trishchenko I.V. Features of the composition of concrete mixes for concrete pumping technology. Stroitel’nye Materialy [Construction Materials]. 2020. No. 3, pp. 4–11. (In Russian). DOI: https://doi.org/10.31659/0585-430X-2020-779-3-4-11
6. Yamada K., Kim C-B., Ichitsubo K., Ichikawa M. Combined effect of cement characteristics on the perfofmance of superplasticizers. An investigation in real cement plants. Proceedings of 8-th CANMET/ACI International Conference on Superplasticizers and Other Chemical Admixtures in Concrete. Sorrento, Italy. October 29 – November 1. ACI SP-239. 2006, рp. 159–174.
7. Smirnova O.M. Compatibility of portland cement and polycarboxylate-based superplasticizers in high-strength concrete for precast constructions. Magazine of Civil Engineering. 2016. No. 6, рp. 12–22. DOI: 10.5862/MCE.66.2
8. Lange A., Plank J. Formation of nano-sized ettringite crystals identified as root cause for cement incompatibility of PCE superplasticizers. Nanotechnology in Construction. 2015, рp. 55–63. DOI: 10.1007/978-3-319-17088-6_6
9. Ivanov I.M., Kramar L.Ya., Orlov A.A. Influence of Superplasticizer-Microsilica Complex on Cement Hydration, Structure and Properties of Cement Stone. IOP Conference Series: Materials Science and Engineering, International Conference on Construction, Architecture and Technosphere Safety 2017, ICCATS 2017. Chelyabinsk, September 21–22, 2017, 262. 012028. DOI: 10.1088/1757-899X/262/1/012028
10. Kastornykh L.I., Kakljugin A.V., Kholodnyak M.G, Osipchuk I.V. Modified concrete mixes for monolithic construction. Materials Science Forum, Materials and Technologies in Construction and Architecture IV. 2021. Vol. 1043, pp. 81–91. DOI: https://doi.org/10.4028/www.scientific.net/MSF.1043.81
11. Kong F.R., Pan L.S., Wang C.M., Zhang D.L., Xu N. Effects of polycarboxylate superplasticizers with different molecular structure on the hydration behavior of cement paste. Construction and Building Materials. 2016. Vol. 105, рp. 545–553. https://doi.org/10.1016/j.conbuildmat.2015.12.178
12. Nesvetaev G., Koryanova Y., Korchagin I. To the problem of the methodology for evaluating the effectiveness of the use of superplasticizers in concretes. IOP Conference Series: Materials Science and Engineering, International Conference on Modern Trends in Manufacturing Technologies and Equipment 2019, ICMTME 2019, Sevastopol, 09-13 September 2019, 044056. 2020. DOI: 10.1088/1757-899X/709/4/044056
13. Несветаев Г.В., Корянова Ю.И., Сухин Д.П. Некоторые вопросы технологии бетонирования массивных фундаментных плит с применением самоуплотняющихся бетонных смесей // Инженерный вестник Дона. 2022. № 8. https://ivdon.ru/ru/magazine/archive/n8y2022/7870
13. Nesvetaev G.V., Koryanova Yu.I., Sukhin D.P. Some issues of concreting technology of massive foundation slabs using self-compacting concrete mixtures. Inzhenerniy vestnik Dona. 2022. No. 8. (In Russian). https://ivdon.ru/ru/magazine/archive/n8y2022/7870
14. Пикус Г.А., Мозгалёв К.М. Контроль параметров бетона, выдерживаемого в зимних условиях // Вестник Южно-Уральского государственного университета. Сер. Архитектура и строительство. 2015. № 1. Т. 15. С. 6–9.
14. Pikus G.A., Mozgalyov K.M. Control of the parameters of concrete maintained in winter conditions. Vestnik Bulletin of the South Ural State University. Series «Architecture and construction». 2015. No. 1. Vol. 15, pp. 6–9. (In Russian).
15. Мухаметгалеев Т.Х., Бикбулатов Р.И., Пирогова А.М. Автоматизация расчета параметров греющего провода при зимнем бетонировании // Инженерный вестник Дона. 2022. № 12. https://ivdon.ru/ru/magazine/archive/n12y2022/8041
15. Mukhametgaleev T.X., Bikbulatov R.I., Pirogova A.M. Automation of calculation of heating wire parameters during winter concreting. Inenernyj vestnik Dona. 2022. No. 12. (In Russian). https://ivdon.ru/ru/magazine/archive/n12y2022/8041
16. Руководство по прогреву бетона в монолитных конструкциях / Под ред. Б.А. Крылова, С.А. Амбарцумяна, А.И. Звездова. М.: НИИЖБ, 2005. 276 с.
16. Rukovodstvo po progrevu betona v monolitnykh konstruktsiyakh [Guidelines for heating concrete in monolithic structures] / edited by Krylov B.A., Ambarczu-myan S.A., Zvezdov A.I. Moscow: NIIZhB, 2005. 276 p.
For citation: Kastornykh L.I., Kaklyugin A.V., Gikalo M.A. The effect of polycarboxylate-based superplasticizers on the efficiency of heat treatment of monolithic concrete. Stroitel’nye Materialy [Construction Materials]. 2023. No. 4, pp. 35–41. (In Russian). DOI: https://doi.org/10.31659/0585-430X-2023-812-4-35-41