AbstractAbout AuthorsReferences
Modern trends in the development of industrial production, and especially the construction industry, provide for the widespread use of secondary raw materials, dictated by economic and environmental requirements that are becoming particularly relevant. The use of local secondary resources and by-products of industrial production, with modern scientific and technical support, opens up significant reserves for saving material and fuel and energy resources in construction and the production of building materials. For the Republic of Bashkortostan, as for a region with a developed industry, a significant raw material reserve for the production of building materials is the large-tonnage secondary resources of Bashkir Soda Company JSC (Sterlitamak). Since the 70s of the last century, a number of methods have been tested for involving soda sludge for the production of hydraulic binders after their firing, which have shown insufficient technological efficiency. This article presents the results of the analysis of the material and impurity composition of by-products of soda production carried out using modern analytical and technological solutions and promising areas of their application in construction, tested during exploratory research and pilot tests within the framework of the research project “Creation of a technological complex for the production and use of products of processing of mineral products of soda production of JSC “BSK” (MPSP) in the road, agriculture and housing and communal services” implemented under a contract with JSC “BSK” and LLC “VEB Engineering”.
S.L. МАMULAT1,3, МВА, Scientific Director of the Research Project, LLC “VEB Engineering” and JSC “Bashkir Soda Company” (This email address is being protected from spambots. You need JavaScript enabled to view it.);
V.V. BABKOV2, Doctor of Sciences (Engineering);
E.M. DAVYDOV3, General Manager,
V.V. KOGAN3, Candidate of Sciences (Engineering);
D.V. KUZNETSOV2, Candidate of Sciences (Engineering), (This email address is being protected from spambots. You need JavaScript enabled to view it.),
A.N. RYAZANOV2, Candidate of Sciences (Engineering), (This email address is being protected from spambots. You need JavaScript enabled to view it.),
D.A. SINITSYN2, Candidate of Sciences (Engineering), (This email address is being protected from spambots. You need JavaScript enabled to view it.);
R.N. FATKULLIN3, Candidate of Sciences (Engineering)
V.V. BABKOV2, Doctor of Sciences (Engineering);
E.M. DAVYDOV3, General Manager,
V.V. KOGAN3, Candidate of Sciences (Engineering);
D.V. KUZNETSOV2, Candidate of Sciences (Engineering), (This email address is being protected from spambots. You need JavaScript enabled to view it.),
A.N. RYAZANOV2, Candidate of Sciences (Engineering), (This email address is being protected from spambots. You need JavaScript enabled to view it.),
D.A. SINITSYN2, Candidate of Sciences (Engineering), (This email address is being protected from spambots. You need JavaScript enabled to view it.);
R.N. FATKULLIN3, Candidate of Sciences (Engineering)
1 Siberian State Automobile and Highway University (5, Mira Prospect, Omsk, 644080, Russian Federation)
2 Ufa State Petroleum Technological University (1, Kosmonavtov Street, Ufa, 450062, Russian Federation)
3 JSC “Bashkir Soda Company” (32, Technicheskaya Street, Sterlitamak, 453110, Russian Federation)
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14. Babkov V.V., Mirsaev R.N., Shatov A.A., Nedoseko I.V. et al. Non-firing binders based on industrial waste from enterprises of the Ural-Bashkir region. Bashkirskiy khimicheskiy zhurnal. 1999. Vol 6. No. 2–3, pp. 95–99. (In Russian).
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16. Oratovskaya A.A., Merkulov Yu.I., Khabirov D.M., Galeeva L.Sh., Shatov A.A., Yakimtseva G.V., Dryamina M.A., Babkov V.V. Autoclaved cellular concrete in the Republic of Bashkortostan. Stroitel’nye Materialy [Construction Materials]. 2005. No. 1, pp. 52–54. (In Russian).
17. Patent RU No. 2351556 C1 Zakharov S.A., Mamulat S.L. Modified component of magnesia cement. eLIBRARY ID: 37683479 (In Russian).
18. Yokubov U.A. The use of solid waste from a soda plant as an active mineral additive in the production of Portland cement. Diss. Candidate of Sciences (Engineering). Tashkent. 2012. (In Russian).
19. Khozin V.G., Khokhryakov O.V., Sibgatullin I.R., Gizzatullin A.R., Kharchenko I.Ya. Carbonate cements of low water demand - a green alternative to the cement industry in Russia. Stroitel’nye Materialy [Construction Materials]. 2014. No. 5, pp. 76–82. (In Russian).
20. Nazarov V.D., Gurvich L.M., Rusakovich A.A. Vodosnabzheniye v neftedobyche [Water supply in oil production]. Ufa: LLC “Virtual”. 2003. 508 p.
21. Aristov S.A., Vadivasov D.M., Davydov E.M., Derbenev A.V., Zvorykina Yu.V., Kogan V.V., Mamulat S.L., Orlov P.V., Parkhomchuk N.V., Chechevatova O.Yu. Ecological indicators of resource and energy efficiency of road facilities, taking into account their life cycle in the framework of environmental declaration. Mir dorog. 2021. Iss. 141, pp. 42–47. (In Russian).
22. Dzhandullaeva M.S. [et al.] The use of carbonate waste from soda production as a raw material in the production of silicate bricks // Universum: tekhnicheskiye nauki: technical sciences: electron. scientific journal. 2018. No. 12 (57). URL: https://7universum.com/ru/tech/archive/item/6759 (date of access: 12/19/2021).
23. Zvorykina Yu.V., Mamulat S.L. Regional failures in resource provision or breakthroughs in technological development at the turn of the five-year plans? Avtomobilnye dorogi. 2019. No. 9, pp. 16–20. (In Russian).
24. Zvorykina Yu.V., Stankevich V.G., Maryev A.V., Mamulat S.L. Sustainable development of transport infrastructure - a “green landmark” of the course towards the development of the “circular economy” and improving the quality of life. Mir dorog. April 2020, pp. 10–39. (In Russian).
25. Dusheba V.Z. and others. 90 is a double anniversary! Careful and creative attitude to knowledge and experience turns them into a noble scientific capital. Chapter in the Anniversary Edition “SibADI – Road to the Future”. Novosibirsk. 2021, pp. 410–419. (In Russian).
26. Library of practices for the development and improvement of the environment of Arctic settlements / URL: [http://arctic-library.ru/library/]
2. Building materials based on raw materials of Bashkortostan. Collection of scientific papers: Ufa, BashNIIstroy. 1998.
3. Alekhin Yu.A., Lyusov A.N. Ekonomicheskaya effektivnost’ ispol’zovaniya vtorichnykh resursov v proizvodstve stroitel’nykh materialov. [Economic efficiency of the use of secondary resources in the production of building materials]. Moscow: Stroyizdat, 1988. 344 p.
4. Vagapov R.F., Sinitsin D.A., Oratovskaya A.A., Tenenbaum G.V. Building materials based on industrial waste of the Republic of Bashkortostan. Izvestiya Kazanskogo gosudarstvennogo arkhitekturno-stroitel’nogo universiteta. 2012. No. 4 (22), pp. 279–284. (In Russian).
5. Riazanov A.N., Sinitsin D.A., Shagigalin G.Yu., Bikbulatov M.P., Nedoseko I.V. Solid waste of soda production is an important reserve for expanding the raw material base for production of lime and low-energy, clinkerless binders based on it. Stroitel’nye Materialy [Construction Materials]. 2020. No. 4–5, pp. 14–17. (In Russian). DOI: https://doi.org/10.31659/0585-430X-2020-780-4-5-14-17
6. Strategy for the development of the building materials industry of the Republic of Bashkortostan for the period up to 2024 and beyond until 2030. Approved by the Decree of the Government of the Republic of Bashkortostan No. 502 dated August 17, 2020 (In Russian).
7. Oratovskaya A.A., Sinitsin D.A., Galeeva L.Sh., Babkov V.V., Shatov A.A. The use of soda ash production waste for obtaining lime-containing binders and building materials based on them. Stroitel’nye Materialy [Construction Materials]. 2012. No. 2, pp. 52–54. (In Russian).
8. Oratovskaya A.A., Smirnova N.F., Kravtsov V.M. A binder based on waste soda production. Hardening of cement: Abstracts of reports and messages of the World meeting, Ufa, 1974. (In Russian).
9. Kravtsov V.M., Polak A.F., Oratovskaya A.A., Yesenkov M.G., Ponin V.I. Binder for the production of autoclaved concrete. Certificate of authorship No. 505184 dated November 5, 1975. (In Russian).
10. Merkulov Yu.I., Oratovskaya A.A., Ponin V.I., Smirnova N.F., Babkov V.V., Sokolovsky V.A., Trutnev G.A., Shatov A.A., Yakimtseva G.V., Bakirov M.Ts. Raw mixture for obtaining binder A.S. No. 1076410 of February 28, 1984. (In Russian).
11. Oratovskaya A.A., Merkulov Yu.I., Kudoyarova L.Sh., Belousova T.V. Investigation of the possibility of obtaining clinker-free binders based on metallurgical slag and soda production waste. Proceedings of the Institute NIIpromstroy. Building structures and materials. Corrosion protection. Ufa, 1981. (In Russian).
12. Oratovskaya A.A., Kudoyarova L.Sh., Merkulov Yu.I. Lime-ash binder. Building structures and materials. Collection of scientific works of NIIpromstroy. Ufa, 1986. (In Russian).
13. Riazanov A.N., Vinnichenko V.I., Nedoseko I.V., Riazanova V.A., Riazanov A.A. Structure and properties of lime-ash cement and its modification. Stroitel’nye Materialy [Construction materials]. 2018. No. 1–2, pp. 18–22. DOI: https://doi.org/10.31659/0585-430X-2018-756-1-2-18-22 (In Russian).
14. Babkov V.V., Mirsaev R.N., Shatov A.A., Nedoseko I.V. et al. Non-firing binders based on industrial waste from enterprises of the Ural-Bashkir region. Bashkirskiy khimicheskiy zhurnal. 1999. Vol 6. No. 2–3, pp. 95–99. (In Russian).
15. Babkov V.V., Komokhov P.G., Shatov A.A., Mirsaev R.N., Nedoseko I.V. Activated slag binders based on industrial waste from enterprises of the Ural-Bashkir region. Tsement i yego primeneniye. 1998. No. 2, p. 37. (In Russian).
16. Oratovskaya A.A., Merkulov Yu.I., Khabirov D.M., Galeeva L.Sh., Shatov A.A., Yakimtseva G.V., Dryamina M.A., Babkov V.V. Autoclaved cellular concrete in the Republic of Bashkortostan. Stroitel’nye Materialy [Construction Materials]. 2005. No. 1, pp. 52–54. (In Russian).
17. Patent RU No. 2351556 C1 Zakharov S.A., Mamulat S.L. Modified component of magnesia cement. eLIBRARY ID: 37683479 (In Russian).
18. Yokubov U.A. The use of solid waste from a soda plant as an active mineral additive in the production of Portland cement. Diss. Candidate of Sciences (Engineering). Tashkent. 2012. (In Russian).
19. Khozin V.G., Khokhryakov O.V., Sibgatullin I.R., Gizzatullin A.R., Kharchenko I.Ya. Carbonate cements of low water demand - a green alternative to the cement industry in Russia. Stroitel’nye Materialy [Construction Materials]. 2014. No. 5, pp. 76–82. (In Russian).
20. Nazarov V.D., Gurvich L.M., Rusakovich A.A. Vodosnabzheniye v neftedobyche [Water supply in oil production]. Ufa: LLC “Virtual”. 2003. 508 p.
21. Aristov S.A., Vadivasov D.M., Davydov E.M., Derbenev A.V., Zvorykina Yu.V., Kogan V.V., Mamulat S.L., Orlov P.V., Parkhomchuk N.V., Chechevatova O.Yu. Ecological indicators of resource and energy efficiency of road facilities, taking into account their life cycle in the framework of environmental declaration. Mir dorog. 2021. Iss. 141, pp. 42–47. (In Russian).
22. Dzhandullaeva M.S. [et al.] The use of carbonate waste from soda production as a raw material in the production of silicate bricks // Universum: tekhnicheskiye nauki: technical sciences: electron. scientific journal. 2018. No. 12 (57). URL: https://7universum.com/ru/tech/archive/item/6759 (date of access: 12/19/2021).
23. Zvorykina Yu.V., Mamulat S.L. Regional failures in resource provision or breakthroughs in technological development at the turn of the five-year plans? Avtomobilnye dorogi. 2019. No. 9, pp. 16–20. (In Russian).
24. Zvorykina Yu.V., Stankevich V.G., Maryev A.V., Mamulat S.L. Sustainable development of transport infrastructure - a “green landmark” of the course towards the development of the “circular economy” and improving the quality of life. Mir dorog. April 2020, pp. 10–39. (In Russian).
25. Dusheba V.Z. and others. 90 is a double anniversary! Careful and creative attitude to knowledge and experience turns them into a noble scientific capital. Chapter in the Anniversary Edition “SibADI – Road to the Future”. Novosibirsk. 2021, pp. 410–419. (In Russian).
26. Library of practices for the development and improvement of the environment of Arctic settlements / URL: [http://arctic-library.ru/library/]
For citation: Mamulat S.L., Babkov V.V., Davydov E.M., Kogan V.V., Kuznetsov D.V., Ryazanov A.N., Sinitsin D.A., Fatkullin R.N. Analysis of the composition, properties and prospects of application of the mineral product of soda production of Bashkir Soda Company JSC for the manufacture of energy-efficient binders. Stroitel’nye Materialy [Construction Materials]. 2022. No. 3, pp. 61–73. (In Russian). DOI: https://doi.org/10.31659/0585-430X-2022-800-3-61-73