AbstractAbout AuthorsReferences
On the one hand, additive manufacturing in construction or 3D concrete printing is the development of existing technologies for concrete pouring in monolithic housing construction, on the other, it creates the prerequisites for the transition to a fundamentally new level of labor productivity in construction, which is based on automated execution construction operations and a reduction in the share manual labor while reducing material consumption and increasing the flexibility of architectural and space-planning design of buildings and structures. To reduce barriers to the wide application of additive manufacturing in construction, it is necessary to develop reasonable approaches to the design and calculation of buildings and structures erected using this technology, based on the features of printed concrete structures and an empirical assessment of possible differences in their operational properties from similar ones created using traditional molding technologies. This article discusses the results of the research and development work stage carried out by the authors. The main aim of the research was to obtain an experimental data for the development of recommendations for the design of buildings concrete structures created using the technology of additive manufacturing in construction, in terms of studying the effect of anisotropy of some strength characteristics concrete products made using a construction 3D concrete printer by layer-by-layer extrusion with vertical screw feeding of a dispersion-reinforced concrete mix.
A.O. ADAMTSEVICH, Candidate of Sciences (Engineering), Senior Researcher, NII SM&T (Research Institute of Building Materials and Technologies) (This email address is being protected from spambots. You need JavaScript enabled to view it.),
A.P. PUSTOVGAR, Candidate of Sciences (Engineering), Scientific Supervisor, NII SM&T (Research Institute of Building Materials and Technologies) (This email address is being protected from spambots. You need JavaScript enabled to view it.)
A.P. PUSTOVGAR, Candidate of Sciences (Engineering), Scientific Supervisor, NII SM&T (Research Institute of Building Materials and Technologies) (This email address is being protected from spambots. You need JavaScript enabled to view it.)
Moscow State University of Civil Engineering (National Research) (NRU MGSU) (26, Yaroslavskoye Shosse, Moscow, 129337, Russian Federation)
1. Reinventing Construction: a route to higher productivity. McKinsey Global Institute analysis. 2017.
2. Nasir H., Ahmed H., Haas C., Goodrum P.M. An analysis of construction productivity differences between Canada and the United States. Construction Management and Economics. 2013, pp. 595–607, 2013. https://doi.org/10.1080/01446193.2013.848995
3. Mischke J. Reinventing construction: a route to higher productivity. McKinney Global Institute. Construction: Let’s build changes! 2017.
4. Naoum S. Factors influencing labor productivity on construction sites. International Journal of Productivity and Performance Management. 2016. Vol. 65 (3), pp. 401–421. DOI: 10.1108/IJPPM-03-2015-0045
5. Yiwei Wenga, Mingyang Li, Shaoqin Ruan, Teck Neng Wong, Ming Jen Tan, Kah Leong Ow Yeong, Shunzhi Qian. Comparative economic, environmental and productivity assessment of a concrete bathroom unit fabricated through 3D printing and a precast approach. Journal of Cleaner Production. 2020. Vol. 261. 121245. https://doi.org/10.1016/j.jclepro.2020.121245
6. Abhinav Bhardwaj, Scott Z. Jones, Negar Kalantar, Zhijian Pei, John Vickers, Timothy Wangler, Pablo Zavattieri, Na Zou. Additive manufacturing processes for infrastructure construction: a review. Journal of Manufacturing Science and Engineering. 2019. Vol. 141 (9). 091010 (13 pages). https://doi.org/10.1115/1.4044106
7. Paolini A., Kollmannsberger S., Rank E. Additive manufacturing in construction: a review on processes, applications, and digital planning methods. Additive Manufacturing. 2019. Vol. 30. 100894. https://doi.org/10.1016/j.addma.2019.100894
8. Panda B., Tay Y.W.D., Paul S.C., Tan M.J. Current challenges and future potential of 3D concrete printing: aktuelle Herausforderungen und Zukunftspotenziale des 3D-Druckens bei Beton. Materialwissenschaft und Werkstofftechnik. 2018. Vol. 49 (5), pp. 666–673. DOI: 10.1002/mawe.201700279
9. Buswell R.A., Leal de Silva W.R., Jones S.Z., Dirrenberger J. 3D printing using concrete extrusion: a roadmap for research. Cement and Concrete Research. 2018. Vol. 112, pp. 37–49. 10.1016/j.cemconres.2018.05.006.
10 Wangler T., Roussel N., Bos F.P., T.A.M. Salet, R.J. Flatt, «Digital concrete: a review».Cem. Concr. Res., 123 (2019), p. 105780, 10.1016/j.cemconres.2019.105780.
11. Shaodan Hou, Zhenhua Duan, Jianzhuang Xiao, Jun Ye. A review of 3D printed concrete: Performance requirements, testing measurements and mix design. Construction and Building Materials. 2021. Vol. 273. 10.1016/j.conbuildmat.2020.121745
12. Panda B., Chandra Paul S., Jen Tan M. Anisotropic mechanical performance of 3D printed fiber reinforced sustainable construction material. Materials Letters. 2017. Vol. 209, pp. 146–149.
13. Guowei Ma, Zhijian Li, Li Wang. Fang Wang, Jay Sanjayan. Mechanical anisotropy of aligned fiber reinforced composite for extrusion-based 3D printing. Construction and Building Materials. 2019. Vol. 202, pp. 770–783. https://doi.org/10.1016/j.conbuildmat.2019.01.008
14. Hambach M., Volkmer D. Properties of 3D-printed fiber-reinforced Portland cement paste. Cement and Concrete Composites. 2017. Vol. 79, pp. 62–70. https://doi.org/10.1016/j.cemconcomp.2017.02.001
15. Feng P., Meng X., Chen J., Ye L. Mechanical properties of structures 3D printed with cementitious powders. Construction and Building Materials. 2015. Vol. 93, pp. 486–497. https://doi.org/10.1016/j.conbuildmat.2015.05.132
16. Wolfs R.J.M., Bos F.P., Salet T.A.M. Hardened properties of 3D printed concrete: The influence of process parameters on interlayer adhesion. Cement and Concrete Research. 2019. Vol. 119, pp. 132–140. https://doi.org/10.1016/j.cemconres.2019.02.017
17. Le T.T., Austin S.A., Lim S., Buswell R.A., Law R., Gibb A.G.F. Hardened properties of high-performance printing concrete. Cement and Concrete Research. 2012. Vol. 42. Iss. 3, pp. 558–566. https://doi.org/10.1016/j.cemconres.2011.12.003
18. Viktor Mechtcherine, Kim van Tittelboom, Ali Kazemian, Eric Kreiger, Behzad Nematollahi, Venkatesh Naidu Nerella, Manu Santhanam, Geert de Schutter, Gideon Van Zijl, Dirk Lowke, Egor Ivaniuk, Markus Taubert, Freek Bos. A roadmap for quality control of hardening and hardened printed concrete». Cement and Concrete Research. 2022. Vol. 157. 106800. https://doi.org/10.1016/j.cemconres.2022.106800
2. Nasir H., Ahmed H., Haas C., Goodrum P.M. An analysis of construction productivity differences between Canada and the United States. Construction Management and Economics. 2013, pp. 595–607, 2013. https://doi.org/10.1080/01446193.2013.848995
3. Mischke J. Reinventing construction: a route to higher productivity. McKinney Global Institute. Construction: Let’s build changes! 2017.
4. Naoum S. Factors influencing labor productivity on construction sites. International Journal of Productivity and Performance Management. 2016. Vol. 65 (3), pp. 401–421. DOI: 10.1108/IJPPM-03-2015-0045
5. Yiwei Wenga, Mingyang Li, Shaoqin Ruan, Teck Neng Wong, Ming Jen Tan, Kah Leong Ow Yeong, Shunzhi Qian. Comparative economic, environmental and productivity assessment of a concrete bathroom unit fabricated through 3D printing and a precast approach. Journal of Cleaner Production. 2020. Vol. 261. 121245. https://doi.org/10.1016/j.jclepro.2020.121245
6. Abhinav Bhardwaj, Scott Z. Jones, Negar Kalantar, Zhijian Pei, John Vickers, Timothy Wangler, Pablo Zavattieri, Na Zou. Additive manufacturing processes for infrastructure construction: a review. Journal of Manufacturing Science and Engineering. 2019. Vol. 141 (9). 091010 (13 pages). https://doi.org/10.1115/1.4044106
7. Paolini A., Kollmannsberger S., Rank E. Additive manufacturing in construction: a review on processes, applications, and digital planning methods. Additive Manufacturing. 2019. Vol. 30. 100894. https://doi.org/10.1016/j.addma.2019.100894
8. Panda B., Tay Y.W.D., Paul S.C., Tan M.J. Current challenges and future potential of 3D concrete printing: aktuelle Herausforderungen und Zukunftspotenziale des 3D-Druckens bei Beton. Materialwissenschaft und Werkstofftechnik. 2018. Vol. 49 (5), pp. 666–673. DOI: 10.1002/mawe.201700279
9. Buswell R.A., Leal de Silva W.R., Jones S.Z., Dirrenberger J. 3D printing using concrete extrusion: a roadmap for research. Cement and Concrete Research. 2018. Vol. 112, pp. 37–49. 10.1016/j.cemconres.2018.05.006.
10 Wangler T., Roussel N., Bos F.P., T.A.M. Salet, R.J. Flatt, «Digital concrete: a review».Cem. Concr. Res., 123 (2019), p. 105780, 10.1016/j.cemconres.2019.105780.
11. Shaodan Hou, Zhenhua Duan, Jianzhuang Xiao, Jun Ye. A review of 3D printed concrete: Performance requirements, testing measurements and mix design. Construction and Building Materials. 2021. Vol. 273. 10.1016/j.conbuildmat.2020.121745
12. Panda B., Chandra Paul S., Jen Tan M. Anisotropic mechanical performance of 3D printed fiber reinforced sustainable construction material. Materials Letters. 2017. Vol. 209, pp. 146–149.
13. Guowei Ma, Zhijian Li, Li Wang. Fang Wang, Jay Sanjayan. Mechanical anisotropy of aligned fiber reinforced composite for extrusion-based 3D printing. Construction and Building Materials. 2019. Vol. 202, pp. 770–783. https://doi.org/10.1016/j.conbuildmat.2019.01.008
14. Hambach M., Volkmer D. Properties of 3D-printed fiber-reinforced Portland cement paste. Cement and Concrete Composites. 2017. Vol. 79, pp. 62–70. https://doi.org/10.1016/j.cemconcomp.2017.02.001
15. Feng P., Meng X., Chen J., Ye L. Mechanical properties of structures 3D printed with cementitious powders. Construction and Building Materials. 2015. Vol. 93, pp. 486–497. https://doi.org/10.1016/j.conbuildmat.2015.05.132
16. Wolfs R.J.M., Bos F.P., Salet T.A.M. Hardened properties of 3D printed concrete: The influence of process parameters on interlayer adhesion. Cement and Concrete Research. 2019. Vol. 119, pp. 132–140. https://doi.org/10.1016/j.cemconres.2019.02.017
17. Le T.T., Austin S.A., Lim S., Buswell R.A., Law R., Gibb A.G.F. Hardened properties of high-performance printing concrete. Cement and Concrete Research. 2012. Vol. 42. Iss. 3, pp. 558–566. https://doi.org/10.1016/j.cemconres.2011.12.003
18. Viktor Mechtcherine, Kim van Tittelboom, Ali Kazemian, Eric Kreiger, Behzad Nematollahi, Venkatesh Naidu Nerella, Manu Santhanam, Geert de Schutter, Gideon Van Zijl, Dirk Lowke, Egor Ivaniuk, Markus Taubert, Freek Bos. A roadmap for quality control of hardening and hardened printed concrete». Cement and Concrete Research. 2022. Vol. 157. 106800. https://doi.org/10.1016/j.cemconres.2022.106800
For citation: Adamtsevich A.O., Pustovgar A.P. Additive manufacturing in construction: the research of the anisotropy concrete strength effect. Stroitel’nye Materialy [Construction Materials]. 2022. No. 9, pp. 18–24. (In Russian). DOI: https://doi.org/10.31659/0585-430X-2022-806-9-18-24