AbstractAbout AuthorsReferences
During the production of basalt fibers, significant amounts of fibrous waste are generated, and in the workshops, filters capture a large amount of dispersed dust – all this refers to waste that is currently not involved in industrial production, but is buried in landfills. Every year, about 150 thousand tons of secondary basalt fiber waste is deposited in landfills, occupying significant land areas. The most popular use of fibrous basalt wastes is their use in the production of concrete. However, this makes it necessary to protect the fiber from the alkaline environment of Portland cement, which leads to its rapid destruction. The use of waste basalt fibers in gypsum materials is more promising. However, this requires solving problems about the influence of mechanical activation and cleaning from the oiling agent on the properties of compositions. In this study, gypsum binder (GB) β-modification of the G-4 brand, Portland cement (PC) of the PC-400 brand, activated waste from the production of basalt fibers – dust with the presence of coarse (~1000 microns), medium and high-dispersed particles (~10 microns) were used. Studies of the granulometric composition of activated waste have established that grinding reduces the size of particles. The introduction of activated waste in the amount of 10% of the mass of the gypsum binder makes it possible to increase the compressive strength of the resulting gypsum stone by 10% , while the use of waste in the original (not activated) state leads to a decrease in the strength of the modified gypsum stone by 20%. However, the analysis of the results of studies of gypsum cement composition with activated basalt powder shows that the effect of activation of basalt waste on the strength and density of gypsum cement compositions does not occur. During the activation of the waste, the oiling agent coagulates, but this has little effect on the properties. It is necessary to note the influence of the oxide composition of basalt waste on the process of structure formation of gypsum and gypsum-cement composites modified with highly dispersed basalt powder. It was found that activation of the dust-like waste of basalt fiber production makes it possible to change its grain composition, reacting capacity, provide increased dispersion and structure imperfection, and hence its chemical activity.
V.В. PETROPAVLOVSKAYA1, Candidate of Science (Engineering),
M.Yu. ZAVAD’KO1, Master,
T.B. NOVICHENKOVA1, Candidate of Science (Engineering) (This email address is being protected from spambots. You need JavaScript enabled to view it.),
K.S. PETROPAVLOVSKII2, Engineer (This email address is being protected from spambots. You need JavaScript enabled to view it.);
A.F. BURYANOV2, Doctor of Science (Engineering) (This email address is being protected from spambots. You need JavaScript enabled to view it.)
M.Yu. ZAVAD’KO1, Master,
T.B. NOVICHENKOVA1, Candidate of Science (Engineering) (This email address is being protected from spambots. You need JavaScript enabled to view it.),
K.S. PETROPAVLOVSKII2, Engineer (This email address is being protected from spambots. You need JavaScript enabled to view it.);
A.F. BURYANOV2, Doctor of Science (Engineering) (This email address is being protected from spambots. You need JavaScript enabled to view it.)
1 Tver State Technical University (22, Afanasiy Nikitin Еmbankment, Tver, 170026, Russian Federation)
2 National Research Moscow State University of Civil Engineering (26, Yaroslavskoe Highway, Moscow, 129337, Russian Federation)
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19. Chiadighikaobi P.Ch., Emiri D.A. Basalt chopped fiber: a solution to cracks in concrete. Nauka i biznes: puti razvitiya. 2018. No. 11 (89), pp.129–132.
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22. Borovskikh I.V., Khokhryakov O.V., Kashaev E.F. Chemical interaction of basalt fiber with cement hydration products. Innovatsionnaya nauka. 2015. No. 7–1 (7), pp. 14–16. (In Russian).
23. Van Ya., Yan Ch., Van N., Chzhan T.T., Yao F. Experimental study of the mechanism of breakage of cement grout reinforced with basalt fiber, based on the UV analysis of the energy spectrum of acoustic emission. Defektoskopiya. 2020. No. 4, pp. 22–31. (In Russian).
24. Aidaraliev Zh.K., Kainazarov A.T., Abdiev M.S., Sopubekov N.A. Development of technology for production of gypsum-basalt composites. Vestnik Kyrgyzsko-Rossiiskogo Slavyanskogo universiteta. 2019. Vol. 19. No. 8, pp. 102–105. (In Russian).
25. Petropavlovskaya V., Zavadko M., Petropavlovskii K., Buryanov A., Novichenkova T., Pustovgar A. Role of basalt dust in the formation of the modified gypsum structure. MATEC Web of Conferences: 22nd International scientific conference on construction the formation of living environment, FORM 2019. pp. 02036. DOI: 10.1051/e3sconf/20199702036
26. Petropavlovskaya V.B., Novichenkova T.B., Zavad’ko M.Yu., Buryanov A.F., Pustovgar A.P., Petropavlovskii K.S. Application of dust wastes of basalt production as filler of gypsum compositions. Stroitel’nye materialy [Construction Materials]. 2018. No. 8, pp. 9–13. (In Russian).
27. Patent RF 2682818. Sposob prigotovleniya zamaslivatelya dlya bazal’tovogo volokna [Method of preparation of lubricant for basalt fibre]. Mislavskii B.V. Declared 07.02.2018. Published 21.03.2019. Bulletin No. 9. (In Russian).
28. Petropavlovskaya V.B., Novichenkova T.B., Belov V.V., Bur’yanov A.F. Granulometric composition as a criterion for controlling the properties of disperse systems. Stroitel’nye materialy [Construction Materials]. 2013. No. 1, pp. 64–65. (In Russian).
29. Mendes T.M., Guerra L., Morales G. Basalt waste added to Portland cement. Acta Scientiarum Technology. 2016. 38 (4). DOI: 10.4025/actascitechnol.v38i4.27290
2. Karpes’o I. Basalt fiber forecasts, expectations and reality. Kompozitnyi mir. 2018. No. 5 (80), pp. 36–37. (In Russian).
3. Frantsev M.E. Determination of the feasibility of using basalt fiber based reinforcing materials in the creation of domestic ships made of composites. Transportnye sistemy. 2018. No. 1 (7), pp. 15–24. (In Russian).
4. Shilyaev A.I., Belyaev E.V., Kalabekov U.K., Men’shikova E.A. Diabases of Dagestan – a source of raw materials for the production of basalt fiber. Stroitel’nye materialy, oborudovanie, tekhnologii XXI veka. 2018. No. 11–12 (238–239), pp. 37–41. (In Russian).
5. Osnos M.S., Osnos S.P. Basalt continuous fibers – the basis for the creation of new industrial industries and the wide use of reinforcing and composite materials. Kompozitnyi mir. 2019. No. 1 (82), pp. 58–65. (In Russian).
6. Matchanova N.N. The results of the study of the properties of basalt fibers and their structure. Advances in Science and Technology: Collection of articles of the XXV International Scientific and Practical Conference. Moscow. 2019. Part 1, pp. 125–127. (In Russian).
7. Gigineishvili D.Ya., Kristesyashvili E.N. Continuous basalt fiber and prospects for its wide-scale application. Research results over 40 years. Modern Engineering Problems of Key Industries: Collection of Scientific Works of the International Scientific and Technical Symposium and the International Kosygin Forum. Moscow. 2019, pp. 24–29. (In Russian).
8. Vasil’eva A.A., Pavlova M.S. Production of basalt continuous fiber based on basalt of Vasilyevsky deposit. Tekhnika i tekhnologiya silikatov. 2019. Т. 26. No. 4, pp. 111–114. (In Russian).
9. Osnos S.P. Application of basalt rock materials in the automotive industry. Kompozitnyi mir. 2020. No. 1 (88), pp. 46–51. (In Russian).
10. Patent RF 2695188. Ustroistvo izgotovleniya nepreryvnykh bazal’tovykh volokon [Device for production of continuous basalt fibres]. Strogonov K.V., Nazarov M.N. Declared 07.06.2018. Published 22.07.2019. Bulletin No. 21. (In Russian).
11. Patent RF 2561070. Sposob proizvodstva bazal’tovykh volokon i oborudovanie dlya ikh izgotovleniya [Method of production of basalt fibres and equipment for their manufacture]. Bezlakovskii A.I., Dubovyi V.K., Petunov V.T., Chernyakov R.G. Declared 15.10.2013. Published 20.08.2015. Bulletin No. 23. (In Russian).
12. Kazymov K.P., Man’kova T.V., Brazhkina T.V., Men’shikova E.A., Isaeva G.A. Research of raw materials of LLC Vulcan for the production of continuous basalt fiber. Bazal’tovye tekhnologii. 2012. No. 1, pp.18–20. (In Russian).
13. Ponomarev V.B., Gromkov B.K., Oreshko S.M., Chebryakov S.G. Basalt continuous fiber manufacturing technology. Bazal’tovye tekhnologii. 2013. No. 2, pp. 47–50. (In Russian).
14. Shatalov A.V., Sevost’yanov V.S., Shatalov V.A. Possible solutions for processing waste from basalt fiber products. Innovative ways to solve topical problems of environmental management and protection: Reports of the International Scientific and Technical Conference. Alushta. 2018, pp. 195–200. (In Russian).
15. Belov V.V., Abramov D.G. Statistical characteristics of strength indices of fibrobeton on local waste of basalt wool. Innovatsionnye, informatsionnye i kommunikatsionnye tekhnologii. 2018. No. 1, pp. 626–629. (In Russian).
16. Petropavlovskaya V.B., Novichenkova T.B., Bur’yanov A.F., Solov’ev V.N., Petropavlovskii K.S. Disposal of mineral fibre wastes in the production of gypsum products. Vestnik MGSU. 2017. Vol. 12. No. 12 (111), pp.1392–1398. (In Russian).
17. Kuz’micheva I.G. Fibrobeton with basalt fiber. Design and construction: Collection of scientific works of the 2nd International Scientific and Practical Conference of young scientists, graduate students, masters and bachelors. Kursk. 2018, pp. 91–94. (In Russian).
18. Okolnikova G.E., Yen K., Gazizova S.A., Kurban-magomedov A.K. Usability of basalt fibers in reinforced concrete. Sistemnye tekhnologii. 2019. No. 2 (31), pp. 9–14. (In Russian).
19. Chiadighikaobi P.Ch., Emiri D.A. Basalt chopped fiber: a solution to cracks in concrete. Nauka i biznes: puti razvitiya. 2018. No. 11 (89), pp.129–132.
20. Shlyakhova E.I., Levchuk N.V. Applications of basalt fiber in concrete composite systems. Resurso-energoeffektivnye tekhnologii v stroitel’nom komplekse regiona. 2018. No. 10, pp.170–174.
21. Urkhanova L.A., Lkhasaranov S.A., Buyantuev S.L., Vetoshkin I.V., Loginova A.B. Fibrobeton based on basalt fibers, composite binders and nanosilicon. Knowledge-intensive technologies and innovations: A collection of reports of the International Scientific and Practical Conference dedicated to the 65th anniversary of BSTU named after V.G. Shukhov. Belgorod. 2019, pp. 383–387. (In Russian).
22. Borovskikh I.V., Khokhryakov O.V., Kashaev E.F. Chemical interaction of basalt fiber with cement hydration products. Innovatsionnaya nauka. 2015. No. 7–1 (7), pp. 14–16. (In Russian).
23. Van Ya., Yan Ch., Van N., Chzhan T.T., Yao F. Experimental study of the mechanism of breakage of cement grout reinforced with basalt fiber, based on the UV analysis of the energy spectrum of acoustic emission. Defektoskopiya. 2020. No. 4, pp. 22–31. (In Russian).
24. Aidaraliev Zh.K., Kainazarov A.T., Abdiev M.S., Sopubekov N.A. Development of technology for production of gypsum-basalt composites. Vestnik Kyrgyzsko-Rossiiskogo Slavyanskogo universiteta. 2019. Vol. 19. No. 8, pp. 102–105. (In Russian).
25. Petropavlovskaya V., Zavadko M., Petropavlovskii K., Buryanov A., Novichenkova T., Pustovgar A. Role of basalt dust in the formation of the modified gypsum structure. MATEC Web of Conferences: 22nd International scientific conference on construction the formation of living environment, FORM 2019. pp. 02036. DOI: 10.1051/e3sconf/20199702036
26. Petropavlovskaya V.B., Novichenkova T.B., Zavad’ko M.Yu., Buryanov A.F., Pustovgar A.P., Petropavlovskii K.S. Application of dust wastes of basalt production as filler of gypsum compositions. Stroitel’nye materialy [Construction Materials]. 2018. No. 8, pp. 9–13. (In Russian).
27. Patent RF 2682818. Sposob prigotovleniya zamaslivatelya dlya bazal’tovogo volokna [Method of preparation of lubricant for basalt fibre]. Mislavskii B.V. Declared 07.02.2018. Published 21.03.2019. Bulletin No. 9. (In Russian).
28. Petropavlovskaya V.B., Novichenkova T.B., Belov V.V., Bur’yanov A.F. Granulometric composition as a criterion for controlling the properties of disperse systems. Stroitel’nye materialy [Construction Materials]. 2013. No. 1, pp. 64–65. (In Russian).
29. Mendes T.M., Guerra L., Morales G. Basalt waste added to Portland cement. Acta Scientiarum Technology. 2016. 38 (4). DOI: 10.4025/actascitechnol.v38i4.27290
For citation: Petropavlovskaya V.В., Zavad’ko M.Yu., Novichenkova T.B., Petropavlovskii K.S., Buryanov A.F. Gypsum modified compositions with the use of activated basalt filler. Stroitel’nye Materialy [Construction Materials]. 2020. No. 7, pp. 10–17. (In Russian). DOI: https://doi.org/10.31659/0585-430X-2020-782-7-10-17