AbstractAbout AuthorsReferences
The regularities of the formation of matrix structure and its influence on the properties of ceramic wall materials made from non-sintering stiff technogenic and natural raw materials have been discovered. It was found that the granulation of fine-dispersed technogenic raw materials with the application active sintered clay on the granules and pressing ensures the formation of an ordered framework in the material. The scheme of formation of the matrix raw structure, which allows to increase the number of low-quality raw materials in the furnace charge up to 80 wt.%. The features of transformation of raw molded structure into ceramic matrix composite after firing, while liquid melt is formed at the interface of granules, which is introduced in the peripheral core region and form a matrix structure, enhancing the strength shard up to 30% after crystallization. It was shown that the formation of the matrix reduces consumption of clay component up to 20–25 wt.%, this allows to reduce the content of clay minerals up to 6–8% in the composition of the charge, as contrasted with necessary amount of 12–15% during plastic molding and 8–10% during semi-dry pressing. The resulting system from cores of non-sintered material and tightly sintered cover provides high strength and performance characteristics of wall ceramic.
A.Yu. STOLBOUSHKIN1 , Doctor of Sciences (Engineering) (This email address is being protected from spambots. You need JavaScript enabled to view it.);
G.I. BERDOV2 , Doctor of Sciences (Engineering);
V.I. VERESHCHAGIN3 , Doctor of Sciences (Engineering) (This email address is being protected from spambots. You need JavaScript enabled to view it.);
O.A. FOMINA1 Candidate of Sciences (Engineering) (This email address is being protected from spambots. You need JavaScript enabled to view it.)
G.I. BERDOV2 , Doctor of Sciences (Engineering);
V.I. VERESHCHAGIN3 , Doctor of Sciences (Engineering) (This email address is being protected from spambots. You need JavaScript enabled to view it.);
O.A. FOMINA1 Candidate of Sciences (Engineering) (This email address is being protected from spambots. You need JavaScript enabled to view it.)
1 Siberian State Industrial University (42, Kirov Street, Kemerovo Region, Novokuznetsk, 654007, Russian Federation)
2 Novosibirsk State University of Architecture and Civil Engineering (113, Leningradskaya Street, Novosibirsk, 630008, Russian Federation)
3 National ResearchTomsk State University of Architecture and Building (2, Solyanaya Square, Tomsk, 634003, Russian Federation)
1. Ashmarin G.D., Kurnosov V.V., Lastochkin V.G. Energy and resource-saving technology of ceramic wall materials. Stroitel’nye Materialy [Construction materials]. 2010. No. 4, pp. 24–27. (In Russian).
2. Proshunin Y.E., Volynkina E.P. Technopark’s concept of the waste management industry development in Kuzbass. Waste Management – the basis of the recovery of the ecological balance in the Kuzbass: proceedings of the second int. conference. Novokuznetsk: SibSIU. 2008, pp. 15–20. (In Russian).
3. Kroychik L.A. The use of non-traditional raw material for the production of bricks and tiles in China. Stroitel’nye Materialy [Construction Materials]. 2003. No. 7, pp. 8–9. (In Russian).
4. Vereshchagin V.I., Buruchenko E.A., Kashchuk I.V. The possibilities of using recycled materials for production of building ceramics and glass sitalls. Stroitel’nye Materialy [Construction Materials]. 2000. No. 7, pp. 20–23. (In Russian).
5. Storozhenko G.I., Stolboushkin A.Yu., Mishin M.P. Prospects of the domestic manufacture of ceramic brick on the basis of iron-ore wastes. Stroitel’nye Materialy [Construction Materials]. 2013. No. 4, pp. 57–61. (In Russian).
6. Patent RF 2500647. Syr’evaja smes’ dlja izgotovlenija stenovoj keramiki i sposob ee poluchenija [The raw material mixture for the production of wall ceramic and a method for its production]. Stolboushkin A.Y., Storozhenko G.I., Ivanov A.I., Berdov G.I., Stolboushkin O.A. Declared 20.04.2012. Published 10.12.2013. Bulletin No. 34. (In Russian).
7. Stolboushkin A.Yu., Storozhenko G.I. The necessity and prospects for utilization of slimy iron wastes of Kuzbass in the technology of wall ce-ramic materials. Stroitel’nye Materialy [Construction Materials]. 2009. No. 4, pp. 77–80. (In Russian).
8. Stolboushkin A.Yu., Storozhenko G.I. Iron-ore wastes as a raw material and energy base of plants of ceramic wall materials. Stroitel’nye Materialy [Construction Materials]. 2011. No. 4, pp. 43–46. (In Russian).
9. Storozhenko G.I., Kiselev V.D., Sukhov N.G. et al. Experimental-industrial testing of the technology of finegrained mineral, technogenic and clay carbonized raw materials for the ceramic wall production. Stroitel’nye Materialy [Construction Materials]. 2012. No. 5, pp. 48–50. (In Russian).
10. Stolboushkin A.J., Byrd G.I. Features of heat and mass transfer processes during firing of ceramic bricks of powdered granules. Izvestija vysshih uchebnyh zavedenij. Stroitel’stvo. 2010. No. 1, pp. 37–46. (In Russian).
11. Stolboushkin А.Yu., Zorya V.N., Stolboushkina О.А. SEM inves-tigation of the structure of ceramic matrix composite produced from ironore waste. Advanced Materials Research: Trans Tech Publications. 2014. Vol. 831, pp. 36–39. (http://www.scientific.net/ AMR.831.36).
12. Stolboushkin A.Yu. Peculiarities of the structure forming of the ce-ramic matrix composite of granulated charge. Izvestija vysshih uchebnyh zavedenij. Stroitel’stvo. 2008. No. 11, pp. 25–32. (In Russian).
13. Stolboushkin A.Y. Simulation of the conditions and directed regu-lation of structure forming of composite ceramic materials based on slimy iron-ore wastes. Bulletin of the mining and metallurgical section of the Russian Academy of Natural Sciences. Branch of metallurgy: collection of scientific works. Novokuznetsk: SibGGMA. 1995. Is. 2, pp. 73–77. (In Russian).
14. Patent RF 2415103. Syr’evaja smes’ dlja izgotovlenija keramicheskih izdelij [The raw material mixture for the ceramic products production]. Stolboushkin A.Y., Storozhenko G.I., Druzhinin S.V., Berdov G.I., Tikhonova E.V., Matsneva A.A. Declared 03.08.2009. Published 27.03.2011. Bulletin No. 9. (In Russian).
2. Proshunin Y.E., Volynkina E.P. Technopark’s concept of the waste management industry development in Kuzbass. Waste Management – the basis of the recovery of the ecological balance in the Kuzbass: proceedings of the second int. conference. Novokuznetsk: SibSIU. 2008, pp. 15–20. (In Russian).
3. Kroychik L.A. The use of non-traditional raw material for the production of bricks and tiles in China. Stroitel’nye Materialy [Construction Materials]. 2003. No. 7, pp. 8–9. (In Russian).
4. Vereshchagin V.I., Buruchenko E.A., Kashchuk I.V. The possibilities of using recycled materials for production of building ceramics and glass sitalls. Stroitel’nye Materialy [Construction Materials]. 2000. No. 7, pp. 20–23. (In Russian).
5. Storozhenko G.I., Stolboushkin A.Yu., Mishin M.P. Prospects of the domestic manufacture of ceramic brick on the basis of iron-ore wastes. Stroitel’nye Materialy [Construction Materials]. 2013. No. 4, pp. 57–61. (In Russian).
6. Patent RF 2500647. Syr’evaja smes’ dlja izgotovlenija stenovoj keramiki i sposob ee poluchenija [The raw material mixture for the production of wall ceramic and a method for its production]. Stolboushkin A.Y., Storozhenko G.I., Ivanov A.I., Berdov G.I., Stolboushkin O.A. Declared 20.04.2012. Published 10.12.2013. Bulletin No. 34. (In Russian).
7. Stolboushkin A.Yu., Storozhenko G.I. The necessity and prospects for utilization of slimy iron wastes of Kuzbass in the technology of wall ce-ramic materials. Stroitel’nye Materialy [Construction Materials]. 2009. No. 4, pp. 77–80. (In Russian).
8. Stolboushkin A.Yu., Storozhenko G.I. Iron-ore wastes as a raw material and energy base of plants of ceramic wall materials. Stroitel’nye Materialy [Construction Materials]. 2011. No. 4, pp. 43–46. (In Russian).
9. Storozhenko G.I., Kiselev V.D., Sukhov N.G. et al. Experimental-industrial testing of the technology of finegrained mineral, technogenic and clay carbonized raw materials for the ceramic wall production. Stroitel’nye Materialy [Construction Materials]. 2012. No. 5, pp. 48–50. (In Russian).
10. Stolboushkin A.J., Byrd G.I. Features of heat and mass transfer processes during firing of ceramic bricks of powdered granules. Izvestija vysshih uchebnyh zavedenij. Stroitel’stvo. 2010. No. 1, pp. 37–46. (In Russian).
11. Stolboushkin А.Yu., Zorya V.N., Stolboushkina О.А. SEM inves-tigation of the structure of ceramic matrix composite produced from ironore waste. Advanced Materials Research: Trans Tech Publications. 2014. Vol. 831, pp. 36–39. (http://www.scientific.net/ AMR.831.36).
12. Stolboushkin A.Yu. Peculiarities of the structure forming of the ce-ramic matrix composite of granulated charge. Izvestija vysshih uchebnyh zavedenij. Stroitel’stvo. 2008. No. 11, pp. 25–32. (In Russian).
13. Stolboushkin A.Y. Simulation of the conditions and directed regu-lation of structure forming of composite ceramic materials based on slimy iron-ore wastes. Bulletin of the mining and metallurgical section of the Russian Academy of Natural Sciences. Branch of metallurgy: collection of scientific works. Novokuznetsk: SibGGMA. 1995. Is. 2, pp. 73–77. (In Russian).
14. Patent RF 2415103. Syr’evaja smes’ dlja izgotovlenija keramicheskih izdelij [The raw material mixture for the ceramic products production]. Stolboushkin A.Y., Storozhenko G.I., Druzhinin S.V., Berdov G.I., Tikhonova E.V., Matsneva A.A. Declared 03.08.2009. Published 27.03.2011. Bulletin No. 9. (In Russian).
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