AbstractAbout AuthorsReferences
It has been shown the manufacturers interest in increasing the output of facing and decorative bricks in the overall structure of ceramic wall materials. Common methods for producing decorative ceramic products are given: bulk staining, engobing, glazing, flash firing, etc. The relevance of using industrial waste containing color-forming oxides and metal salts for volumetric staining of ceramic materials is indicated. It has been presented the results of a study of the chemical, particle size and mineral compositions of clay raw materials and coloring technogenic additives (gas cleaning dust from ferrosilicon manganese production). It was shown a model for the color formation of ceramic from clay with additives, color modifiers from concentrated pigments and industrial waste containing oxides of chromophore metals. The distribution schemes and the influence of the concentration of coloring components on the color of the ceramic material with the addition of color modifiers in clay have been developed. It was experimentally confirmed the need for introducing into the mixture of coloring waste in an amount of at least 25–50% for volumetric staining of ceramic samples by traditional technology. A model was proposed for the formation of a frame-painted structure of ceramics due to aggregation of clay raw materials into granules and the formation of a shell around them from a coloring component with subsequent pressing and firing of products.
A.Yu. STOLBOUSHKIN1, Doctor of Sciences (Engineering) (This email address is being protected from spambots. You need JavaScript enabled to view it.),
D.V. AKST1, Engineer (This email address is being protected from spambots. You need JavaScript enabled to view it.);
O.A. FOMINA1, 2, Candidate of Sciences (Engineering) (This email address is being protected from spambots. You need JavaScript enabled to view it.)
D.V. AKST1, Engineer (This email address is being protected from spambots. You need JavaScript enabled to view it.);
O.A. FOMINA1, 2, Candidate of Sciences (Engineering) (This email address is being protected from spambots. You need JavaScript enabled to view it.)
1 Siberian State Industrial University (42, Kirova Street, Novokuznetsk, 654007, Russian Federation)
2 Mechanical Engineering Research Institute of the RAS, (4, Maly Kharitonievsky side Street, Moscow, 101990, Russian Federation)
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3. Platova R.A., Shmarina A.A., Stafeeva Z.V. Multidimensional colorimetric gradation of kaolin. Steklo i keramika. 2009. No. 1, pp. 17–22. (In Russian).
4. De Bonis A., Cultrone G., Grifa C. Langella A., Leone A.P., Mercurio M., Morra V. Different shades of red: The complexity of mineralogical and physicochemical factors influencing the colour of ceramics. Ceramics International. 2017. No. 43, pp. 8065–1851. DOI: 10.1016/j.ceramint.2017.03.127
5. Salahov A.M., Morozov V.P., Vagizov F.G., Eskin A.A., Valimuhametova A.R., Zinnatullin A.L. The scientific basis of color management of face brick at the Alekseevskaya Ceramics factory. Stroitel'nye Materialy [Construction Materials]. 2017. No. 3, pp. 90–95. (In Russian).
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7. Maritan L., Nodari L., Mazzoli C., Milano A., Russo U. Influence of firing conditions on ceramic products: Experimental study on clay rich in organic matter. Applied Clay Science. 2006. No. 31, pp. 1–15. DOI: 10.1016/j.clay.2005.08.007
8. Anan'ev A.I., Lobov O.I. Ceramic brick and its place in modern construction. Promyshlennoe i grazhdanskoe stroitel'stvo. 2014. No. 10, pp. 62–65. (In Russian).
9. Tarasevich B.P. Verdes-Ingicer-Solincer production line at the Klyuchischenskaya Ceramics factory in Tatarstan. Stroitel'nye Materialy [Construction Materials]. 2007. No. 11, pp. 48–51. (In Russian).
10. Meleshko V.Ju. Technology and unit for the production of ceramic face bricks with a decorated surface. Stroitel'nye Materialy [Construction Materials]. 2005. No. 2, pp. 28–30. (In Russian).
11. Zaharov A.I., Surkov G.M. Basics of ceramic technology. Glazes and engobes for ceramic products. Steklo i keramika. 2000. No. 11, pp. 3–6. (In Russian).
12. Kara-sal B.K. Intensification of sintering of fusible clay rocks with a change in the parameters of the firing medium. Steklo i keramika. 2007. No. 3, pp. 14–19. (In Russian).
13. Bessmertny V.S., Min'ko N.I., Djumina P.S., Sokolo-va O.N., Bahmutskaja O.N., Simachev A.V. The face brick obtaining by plasma processing using raw materials from industrial deposits. Steklo i keramika. 2008. No. 1, pp. 17–19. (In Russian).
14. Ezerskiy V.A., Panferov A.I. The kaolinite clay of the Novoor deposit is an effective additive in the production of face brick and clinkerю. Stroitel'nye Materialy [Construction Materials]. 2012. No. 5, pp. 19–21. (In Russian).
15. Bogdanov A.N., Abdrahmanova L.A., Gordeev A.S. Evaluation of the efficiency of carbonate-containing additives in clay raw materials to create face ceramics. Izvestija KazGASU. 2013. No. 2(24), pp. 215–220. (In Russian).
16. Stolboushkin A.Yu. Improving decorative properties of ceramic wall materials prodused of technogenic and natural resourses. Stroitel'nye Materialy [Construction Materials]. 2013. No. 8, pp. 24–29.
17. Sedel'nikova M.B. The criterion for the use of natural mineral raw materials for ceramic pigments. Tehnika i tehnologija silikatov. 2011. Vol. 18. No. 1, pp. 15–18. (In Russian).
18. Makarov D.V., Suvorova O.V., Masloboev V.A. Prospects of processing the mining and mineral processing waste in Murmansk Region into ceramic building materials. Apatity: FRC KSC RAS. 2019. 44 p. DOI: 10.25702/KSC.978-5-91137-403-7
19. Zubehin A.P., Dovzhenko I.G. Improving the quality of ceramic bricks using basic steelmaking slag. Stroitel'nye Materialy [Construction Materials]. 2011. No. 4, pp. 57–59. (In Russian).
20. Loryuenyong V., Panyachai T., Kaewsimork K., Siritai C. Effects of recycled glass substitution on the physical and mechanical properties of clay bricks. Waste Management. 2009. No. 29, pp. 2717-2721.
21. Radishevskaja N.I., Kasackij N.G., Chapskaja A.Ju., Lepakova O.K., Kitler V.D., Najborodenko Ju.S., Vereshhagin V.I. Self-propagating high temperature synthesis of spinel-type pigments. Steklo i keramika. 2006. No. 2, pp. 20–21. (In Russian).
22. Chen S., Wu C., Fang A., Lin C. Effects of adding different morphological carbon nanomaterials on super capacitive performance of sol–gel manganese oxide films. Ceramics International. 2016. No. 42, pp. 4797–4805. DOI: 10.1016/j.wasman.2009.05.015
23. Radishevskaja N.I., Chapskaja A.Ju., Kasackij N.G., Lepakova O.K., Kitler V.D., Najborodenko Ju.S., Vereshhagin V.I. Synthesis of nickel-containing spinel pigments in the combustion mode. Steklo i keramika. 2009. No. 1, pp. 13–14. (In Russian).
24. Abdrahimov V.Z., Kolpakov A.V. Ecological, theoretical and practical aspects of the use of calcium-containing waste in the production of ceramic materials. Izvestija vuzov. Stroitel'stvo. 2013. No. 7, pp. 28–36. (In Russian).
25. Dengxin L., Guolong G., Fanling M., Chong J. Preparation of nano-iron oxide red pigment powders by use of cyanided tailings. Journal of Hazardous Materials. 2008. No. 155, pp. 369–377. DOI: 10.1016/j.jhazmat.2007.11.070
26. Lazau R.I., Pacurariu C., Becherescu D., Ianos R. Ceramic pigments with chromium content from leather wastes. Journal of the European Ceramic Society. 2007. No. 27, pp. 1899–1903. DOI: 10.1016/j.jeurceramsoc.2006.04.078
27. Costa G., Della V.P., Ribeiro M.J., Oliveira A.P.N., Monros G., Labrincha J.A. Synthesis of black ceramic pigments from secondary raw materials. Dyes and Pigments. 2008. No. 77, pp. 137–144. DOI: 10.1016/j.dyepig.2007.04.006
28. Rusovich-Jugaj N.S. The effect of dextrin on the properties of glazes, ceramic paints and cobalt oxide reduction. Steklo i keramika. 2006. No. 3, pp. 20–22. (In Russian).
29. Galabutskaja E.A. Sistema glina-voda [Clay-water system]. L'vov: Glavpoligrafizdat. 1962. 212 p.
30. Maslennikova G.N., Pishh I.V. Keramicheskie pigmenty [Ceramic pigments]. Мoscow: Stroimaterialy. 2009. 224 p.
31. Buruchenko A.E. Appraisal of the possibility of using secondary raw materials in the ceramic industry. Stroitel'nye Materialy [Construction Materials]. 2006. No. 2, pp. 44–46. (In Russian).
32. Mojsov G.L. The development of effective chromophore additives for the production of colored ceramic bricks at the enterprises of the Krasnodar Territory. Stroitel'nye Materialy [Construction Materials]. 2001. No. 10, pp. 16–18. (In Russian).
33. Stolboushkin A.Yu., Akst D.V., Fomina O.A., Syromjasov V.A. Change in color intensity of decorative ceramic materials with matrix structure. Trudy NGASU. 2017. Vol. 20. No. 2(65), pp. 92–102. (In Russian).
34. Stolboushkin A., Akst D., Fomina A., Ivanov A. Structure and properties of ceramic brick colored by manganese-containing wastes. MATEC Web of Conferences: IV International Young Researchers Conference «Youth, Science, Solutions: Ideas and Prospects». Tomsk: TSUAB. 2018. Vol. 143. 02009, pp. 1–8. DOI: 10.1051/matecconf/201814302009
35. Patent RF 2701657. Sposob poluchenija syr'evoj smesi dlja dekorativnoj stroitel'noj keramiki [The method of obtaining a raw mix for decorative construction ceramics]. Akst D.V., Stolboushkin A.Yu., Fomina O.A. Declared 19.12.2018. Published 30.09.2019. Bulletin No. 28. (In Russian).
2. Ariskina K.A., Ariskina R.A., Salahov A.M., Vagi-zov F.G., Ahmetova R.T. The influence of the chemical and mineralogical composition of clays on the color of ceramic materials. Vestnik tehnologicheskogo universiteta. 2012. Vol. 19. No. 24, pp. 25–28. (In Russian).
3. Platova R.A., Shmarina A.A., Stafeeva Z.V. Multidimensional colorimetric gradation of kaolin. Steklo i keramika. 2009. No. 1, pp. 17–22. (In Russian).
4. De Bonis A., Cultrone G., Grifa C. Langella A., Leone A.P., Mercurio M., Morra V. Different shades of red: The complexity of mineralogical and physicochemical factors influencing the colour of ceramics. Ceramics International. 2017. No. 43, pp. 8065–1851. DOI: 10.1016/j.ceramint.2017.03.127
5. Salahov A.M., Morozov V.P., Vagizov F.G., Eskin A.A., Valimuhametova A.R., Zinnatullin A.L. The scientific basis of color management of face brick at the Alekseevskaya Ceramics factory. Stroitel'nye Materialy [Construction Materials]. 2017. No. 3, pp. 90–95. (In Russian).
6. Valanciene V., Siauciunas R., Baltusnikaite J. The influence of mineralogical composition on the colour of clay body. Journal of the European Ceramic Society. 2010. No. 30, pp. 1609–1617. DOI: 10.1016/j.jeurceramsoc.2010.01.017
7. Maritan L., Nodari L., Mazzoli C., Milano A., Russo U. Influence of firing conditions on ceramic products: Experimental study on clay rich in organic matter. Applied Clay Science. 2006. No. 31, pp. 1–15. DOI: 10.1016/j.clay.2005.08.007
8. Anan'ev A.I., Lobov O.I. Ceramic brick and its place in modern construction. Promyshlennoe i grazhdanskoe stroitel'stvo. 2014. No. 10, pp. 62–65. (In Russian).
9. Tarasevich B.P. Verdes-Ingicer-Solincer production line at the Klyuchischenskaya Ceramics factory in Tatarstan. Stroitel'nye Materialy [Construction Materials]. 2007. No. 11, pp. 48–51. (In Russian).
10. Meleshko V.Ju. Technology and unit for the production of ceramic face bricks with a decorated surface. Stroitel'nye Materialy [Construction Materials]. 2005. No. 2, pp. 28–30. (In Russian).
11. Zaharov A.I., Surkov G.M. Basics of ceramic technology. Glazes and engobes for ceramic products. Steklo i keramika. 2000. No. 11, pp. 3–6. (In Russian).
12. Kara-sal B.K. Intensification of sintering of fusible clay rocks with a change in the parameters of the firing medium. Steklo i keramika. 2007. No. 3, pp. 14–19. (In Russian).
13. Bessmertny V.S., Min'ko N.I., Djumina P.S., Sokolo-va O.N., Bahmutskaja O.N., Simachev A.V. The face brick obtaining by plasma processing using raw materials from industrial deposits. Steklo i keramika. 2008. No. 1, pp. 17–19. (In Russian).
14. Ezerskiy V.A., Panferov A.I. The kaolinite clay of the Novoor deposit is an effective additive in the production of face brick and clinkerю. Stroitel'nye Materialy [Construction Materials]. 2012. No. 5, pp. 19–21. (In Russian).
15. Bogdanov A.N., Abdrahmanova L.A., Gordeev A.S. Evaluation of the efficiency of carbonate-containing additives in clay raw materials to create face ceramics. Izvestija KazGASU. 2013. No. 2(24), pp. 215–220. (In Russian).
16. Stolboushkin A.Yu. Improving decorative properties of ceramic wall materials prodused of technogenic and natural resourses. Stroitel'nye Materialy [Construction Materials]. 2013. No. 8, pp. 24–29.
17. Sedel'nikova M.B. The criterion for the use of natural mineral raw materials for ceramic pigments. Tehnika i tehnologija silikatov. 2011. Vol. 18. No. 1, pp. 15–18. (In Russian).
18. Makarov D.V., Suvorova O.V., Masloboev V.A. Prospects of processing the mining and mineral processing waste in Murmansk Region into ceramic building materials. Apatity: FRC KSC RAS. 2019. 44 p. DOI: 10.25702/KSC.978-5-91137-403-7
19. Zubehin A.P., Dovzhenko I.G. Improving the quality of ceramic bricks using basic steelmaking slag. Stroitel'nye Materialy [Construction Materials]. 2011. No. 4, pp. 57–59. (In Russian).
20. Loryuenyong V., Panyachai T., Kaewsimork K., Siritai C. Effects of recycled glass substitution on the physical and mechanical properties of clay bricks. Waste Management. 2009. No. 29, pp. 2717-2721.
21. Radishevskaja N.I., Kasackij N.G., Chapskaja A.Ju., Lepakova O.K., Kitler V.D., Najborodenko Ju.S., Vereshhagin V.I. Self-propagating high temperature synthesis of spinel-type pigments. Steklo i keramika. 2006. No. 2, pp. 20–21. (In Russian).
22. Chen S., Wu C., Fang A., Lin C. Effects of adding different morphological carbon nanomaterials on super capacitive performance of sol–gel manganese oxide films. Ceramics International. 2016. No. 42, pp. 4797–4805. DOI: 10.1016/j.wasman.2009.05.015
23. Radishevskaja N.I., Chapskaja A.Ju., Kasackij N.G., Lepakova O.K., Kitler V.D., Najborodenko Ju.S., Vereshhagin V.I. Synthesis of nickel-containing spinel pigments in the combustion mode. Steklo i keramika. 2009. No. 1, pp. 13–14. (In Russian).
24. Abdrahimov V.Z., Kolpakov A.V. Ecological, theoretical and practical aspects of the use of calcium-containing waste in the production of ceramic materials. Izvestija vuzov. Stroitel'stvo. 2013. No. 7, pp. 28–36. (In Russian).
25. Dengxin L., Guolong G., Fanling M., Chong J. Preparation of nano-iron oxide red pigment powders by use of cyanided tailings. Journal of Hazardous Materials. 2008. No. 155, pp. 369–377. DOI: 10.1016/j.jhazmat.2007.11.070
26. Lazau R.I., Pacurariu C., Becherescu D., Ianos R. Ceramic pigments with chromium content from leather wastes. Journal of the European Ceramic Society. 2007. No. 27, pp. 1899–1903. DOI: 10.1016/j.jeurceramsoc.2006.04.078
27. Costa G., Della V.P., Ribeiro M.J., Oliveira A.P.N., Monros G., Labrincha J.A. Synthesis of black ceramic pigments from secondary raw materials. Dyes and Pigments. 2008. No. 77, pp. 137–144. DOI: 10.1016/j.dyepig.2007.04.006
28. Rusovich-Jugaj N.S. The effect of dextrin on the properties of glazes, ceramic paints and cobalt oxide reduction. Steklo i keramika. 2006. No. 3, pp. 20–22. (In Russian).
29. Galabutskaja E.A. Sistema glina-voda [Clay-water system]. L'vov: Glavpoligrafizdat. 1962. 212 p.
30. Maslennikova G.N., Pishh I.V. Keramicheskie pigmenty [Ceramic pigments]. Мoscow: Stroimaterialy. 2009. 224 p.
31. Buruchenko A.E. Appraisal of the possibility of using secondary raw materials in the ceramic industry. Stroitel'nye Materialy [Construction Materials]. 2006. No. 2, pp. 44–46. (In Russian).
32. Mojsov G.L. The development of effective chromophore additives for the production of colored ceramic bricks at the enterprises of the Krasnodar Territory. Stroitel'nye Materialy [Construction Materials]. 2001. No. 10, pp. 16–18. (In Russian).
33. Stolboushkin A.Yu., Akst D.V., Fomina O.A., Syromjasov V.A. Change in color intensity of decorative ceramic materials with matrix structure. Trudy NGASU. 2017. Vol. 20. No. 2(65), pp. 92–102. (In Russian).
34. Stolboushkin A., Akst D., Fomina A., Ivanov A. Structure and properties of ceramic brick colored by manganese-containing wastes. MATEC Web of Conferences: IV International Young Researchers Conference «Youth, Science, Solutions: Ideas and Prospects». Tomsk: TSUAB. 2018. Vol. 143. 02009, pp. 1–8. DOI: 10.1051/matecconf/201814302009
35. Patent RF 2701657. Sposob poluchenija syr'evoj smesi dlja dekorativnoj stroitel'noj keramiki [The method of obtaining a raw mix for decorative construction ceramics]. Akst D.V., Stolboushkin A.Yu., Fomina O.A. Declared 19.12.2018. Published 30.09.2019. Bulletin No. 28. (In Russian).
For citation: Stolboushkin A.Yu., Akst D.V., Fomina O.A. Development of a model for color formation and distribution of a coloring component during of the firing of ceramics of frame-painted structure. Stroitel’nye Materialy [Construction Materials]. 2020. No. 8, pp. 38–46. (In Russian). DOI: https://doi.org/10.31659/0585-430X-2020-783-8-38-46