Reducing the Influence of Stickiness of Rocks and Raw Materials on Working Efficiency of Equipment Due To Application of PPFP-Astiki

Number of journal: №1-2-2017
Autors:

Kuznetsov V.G.
Kiselev N.N
Kochetov E.V.
Kuznetsov I.P.

DOI: https://doi.org/10.31659/0585-430X-2017-745-1-2-99-103

AbstractAbout AuthorsReferences
An important property of moistened clay soils is their stickiness, their ability to stick to surfaces which contact with them in the process of earthwork and following transportation. Quantitative values of stickiness of excavated soils are in a wide range (from 0.5 to 50 KPa and more). It is noted that the volume of stuck rock in excavator buckets is 15–35% of their estimated capacity, discharge capacity of bunkers is reduced by 20–50%, load capacity of a dump truck is reduced by 16–22%, dump cars – by 15–20%. The use of anti-sticking plates PPFP-Astiki makes it possible to significantly reduce (up to 2 KPa) and often completely eliminate the stickiness of moistened rocks and raw materials, its impact on the discharge capacity of lifters and bunkers by 1.4–1.8 times, performance of excavator equipment by 12%, load capacity of dump trucks and dump cars by 15–18%. Simultaneously, the heavy physical work which is used, as a rule, for cleaning of stuck devices of equipment is liquidated.
V.G. KUZNETSOV 1 , President, General Director (This email address is being protected from spambots. You need JavaScript enabled to view it.); 
N.N. KISELEV 2 , Doctor of Sciences (Engineering), Head of Branch Research Laboratory of Powerful Excavators, Laureate of Lenin and USSR State Prizes,
E.V. KOCHETOV 2 , Candidate of Sciences (Engineering) , (This email address is being protected from spambots. You need JavaScript enabled to view it.);
I.P. KUZNETSOV 1 , Commercial Director (This email address is being protected from spambots. You need JavaScript enabled to view it.). 

1 OOO «As-Tik KP» (16, Teterinsky pereulok, 109004, Moscow. Russian Federation) 
2 Moscow State University of Civil Engineering (26, Yaroslavskoye Highway, 129337, Moscow, Russian Federation)

1. Rekomendatsii po opredeleniyu lipkosti gruntov v statsionarnykh laboratornykh i polevykh usloviyakh [Guidelines for determining the stickiness of the soil in the stationary laboratory and field conditions]. Moscow: Stroyizdat. 1983. 32 p.
2. Parunakyan V.E., Sinyanskaya R.I. Bor’ba s prilipaniem i primerzaniem gornoi massy k rabochim poverkhnostyam transportnogo oborudovaniya na kar’erakh [Fight with adhesion and freezing of the rock mass to the working surfaces of transport equipment in the quarries]. Moscow: Nedra. 1975. 144 p.
3. Avigdor G.A., Kovrigin V.A., Kuznetsov V.G., Shenderov A.I. and other. Determination bandwidth overload assembly receiving part. Coal mining open pit. Sb. TsNIEIugol’. 1978. No. 11, pp. 16–18. (In Russian).
4. Kiselev N.N., Avigdor G.A., Kuznetsov V.G., Tyutikov A.V. and other. Eliminating sticking the rock mass at the nodes overload overburden continuous systems. Gornyi zhurnal. 1983. No. 9, pp. 47–48. (In Russian).
5. Kuznetsov V.G., Kochetov E.V., Mordukhovich I.L. Increased technical capacity of walking draglines by reducing the build-up of soil in buckets. Ugol’. 1989. No. 11, pp. 31–32. (In Russian).
6. Kuznetsov V.G., Kisanova N.N., Kovtun V.N. and other. Increasing the capacity of the rotary transfer device systems. Ugol’ Ukrainy. 1989. No. 3, pp. 13–14. (In Russian).
7. Zhukov V.P., Kuznetsov V.G., Il’chenko S.V. and other. Ways to improve career-duty vehicles by reducing the buildup of soil. Promyshlennost’ stroitel’nykh materialov Moskvy. 1992. No. 2, pp. 4–8. (In Russian).
8. Kuznetsov V.G., Petrov I.V., Kiselev N.N., Rubin S.M. Reducing the buildup of rocks on the working surfaces of mining and mineral processing equipment. Gornyi zhurnal. 1999. No. 2, pp. 60–63. (In Russian).
9. Kuznetsov V.G., Starovoitov V.M., Surovets V.M., Susev S.V. Reduced raw material buildup on the working surfaces of the process equipment. Tsement i ego primenenie. 2000. No. 3, pp. 43–44. (In Russian).
10. Kuznetsov V.G., Kuznetsov I.P., Alekseenko I.P. Reduced sticking and freezing of wet coal Cheremkhovo and Kuznetsk metal deposits on the walls of the bunkers. Ugol’. 2004. No. 5, pp. 48–50. (In Russian).
11. Malinov A.V., Polukhin V.N., Khmelev Yu.V., Kuznetsov V.G., Kuznetsov I.P. Improving the accuracy of dosing weighing hoppers and the elimination of sticking materials on work surfaces of process equipment. Steklo i keramika. 2006. No. 11, pp. 21–23. (In Russian).
12. Kuznetsov V.G., Kuznetsov I.P. Determination of anti adhering polymer lining plate thickness for different operating conditions of the equipment. Stroitel’nye Materialy [Construction Materials]. 2007. No. 5, pp. 13–14. (In Russian). 13. Kuznetsov V.G., Kochetov E.V., Kuznetsov I.P. Evaluation of lower production capacity of equipment due to the buildup of soil on the working surface. Mekhanizatsiya stroitel’stva. 2012. No. 3, pp. 33–35. (In Russian).
14. Kuznetsov V.G., Kochetov E.V., Kuznetsov I.P. More efficient use of construction machinery on moist soils. Stroitel’nye i dorozhnye mashiny. 2012. No. 4, pp. 2–4. (In Russian).
15. Kuznetsov V.G., Novikova T.N., Kochetov E.V., Kuznetsov I.P. More efficient use of mining and transport of heavy engineering equipment when working on moist sticky rocks. Tyazheloe mashinostroenie. 2012. No. 4, pp. 36–38. (In Russian). ® научно-технический и производственный журнал январь/февраль 2017 103 Materials and eq
16. Kuznetsov V.G., Kuznetsov I.P. Improving the quality of the finished product. Standarty i kachestvo. 2012. No. 8, pp. 92–93. (In Russian).
17. Kuznetsov V.G., Novikova T.N., Kuznetsov I.P., Kochetov E.V. Efficient operation of process equipment in the factory pelletizing JSC «Mikhailovsky GOK» when working on moist raw materials. Gornyi zhurnal. 2013. No. 12, pp. 71–73. (In Russian).
18. Kuznetsov V.G., Kuznetsov I.P., Borodin A.A., Ivannikov D.I. and other. Factory production of bunkers equipped with efficient means of struggle with adhering of materials – PPFP-Astiki. Stroitel’nye Materialy [Construction Materials]. 2013. No. 5, pp. 54–56. (In Russian).
19. Kuznetsov V.G., Novikova T.N., Kuznetsov I.P., Kochetov E.V. Enhancement of efficiency of using mountain-transport and technological equipmentof nonferrous metallurgy enterprises on wetted sticky materials. Stroitel’nye Materialy [Construction Materials]. 2014. No. 1–2, pp. 84–87. (In Russian).
20. Kuznetsov V.G., Kochetov E.V., Kuznetsov I.P. Improved utilization of the joint system “career backhoe–dump” when working on moist loose overburden. Ugol’. 2015. No. 2, pp. 4–5. (In Russian).
21. Kuznetsov V.G., Kochetov E.V., Kuznetsov I.P. Improving the quality of the working surfaces of the process equipment at the design stage and manufacturing through the use of effective means of combating the build-up of raw materials PPFP-astika. Mekhanizatsiya stroitel’stva. 2015. No. 1, pp. 29–31. (In Russian).
22. Kuznetsov V.G., Kuznetsov I.P., Lyapunov A.V., Blyudenov A.P., Gontarenko B.Yu. The use of polymeric materials to eliminate the buildup of wet magnetitic concentrate on work surfaces of equipment on enrichment plant AO «EVRAZ KGOK». Stroitel’nye Materialy [Construction Materials]. 2016. No. 6, pp. 59–60. (In Russian).

For citation: Kuznetsov V.G., Kiselev N.N., Kochetov E.V., Kuznetsov I.P. Reducing the influence of stickiness of rocks and raw materials on working efficiency of equipment due to appli- cation of PPFP-Astiki. Stroitel’nye Materialy [Construction materials]. 2017. No. 1–2, pp. 99–103. DOI: https://doi.org/10.31659/0585-430X-2017-745-1-2-99-103. (In Russian).